Manufacturing insights

Straight from the Production Floor

Discover in-depth perspectives on key manufacturing topics, from emerging technologies and supply chain optimization to sustainable production methods, quality control innovations, regulatory compliance, and global logistics strategies. Access actionable insights designed to help you innovate, scale, streamline operations, and excel in competitive markets.

Latest Post • March 14, 2025

Whipsawed!

“Hope for the best, expect the worst. Some drink champagne, some die of thirst. No way of knowing which way it’s going. Hope for the best, expect the worst!” Who knew that Mel Brooks, the esteemed actor, comedian, filmmaker and songwriter, has a side business advising clients on manufacturing strategy and international trade? But not […]

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Every time we step onto the shop floor, we learn something new—explore insights that drive smarter manufacturing and more seamless builds.

April 6, 2023

New Product Industrialization and the Zone of Proximal Development

Folks, My wife is a special education teacher for primary school kids, and her job is extraordinarily more difficult than anything you or I do. We were recently at one of her work social events and I overheard something about The Zone of Proximal Development. I learned that this is Lev Vygotsky’s theory of learning […]

November 12, 2022

Methods & Materials: The Foundation of New Product Development

Folks, When I was a young engineer, my first position was in the printed circuit board industry. [And thank you to the Emello family for giving me my start! Back then, I didn’t appreciate the enduring value of having to do every job in the plant. IThat job gave me an “Industrial PhD” that continues […]

October 13, 2022

Color So Hard: The Dos and Don’ts of Color Matching!

Folks, John Doe, member of the ground breaking punk band X, released a superb solo album in 1995, “Kissing So Hard”. By that time, Mr. Doe had evolved into a country-punk artist and the sixth track “Kissing (So Hard)” proved that he was as much poet as musician. What does all this got to do […]

September 18, 2022

Applying the Brakes to Early Stage Companies & Designs

Folks, We were recently approached by an early stage medical device company. Without revealing any product details, they’ve designed a specialized bandage that’s used to control traumatic bleeding. The company is led by two physicians and a finance professional. The founders have hacked several bandages and asked for our assistance in making product models to […]

January 18, 2022

How NPI Changed in 2021

Folks, It was quite a year… Again. Twelve months ago, we were all looking forward to a return to some form of normalcy. At the start of the new year, normalcy appears to be whatever we’re all doing to keep pushing forward. Several trends in new product sourcing and manufacturing emerged or were reinforced last […]

October 18, 2021

Does This Look Easy to You?

Folks, Eighty-two week lead times for some discrete components, raw material shortages and cost increases, domestic ground freight charges that have doubled in the last six months, a late winter storm in Texas that shutdown the chemical feed stock & polymer industries and “Help Wanted” signs everywhere. We’ve been at this a long time and […]